What Maintenance Procedures Should Commercial Gyms Follow?

What Maintenance Procedures Should Commercial Gyms Follow?

How to Balance Strength Training and Running for Maximum Gains Reading What Maintenance Procedures Should Commercial Gyms Follow? 6 minutes

Commercial gym owners invest a lot of money in high-quality equipment and expert installation. Don’t let that effort go to waste by not following structured maintenance procedures to assess and clean that equipment. 

Clear and repeatable gym maintenance protects your members, keeps them coming back to train with you, and ensures your investment is worthwhile. This guide breaks down what tasks and checks commercial gyms should maintain, how often, and why it matters. 

Why gym equipment maintenance is so important in commercial facilities

Most equipment failures are rarely sudden, meaning most issues likely start small and escalate when routine checks are skipped. When members are paying for a particular service and have an expectation from your gym, if you don’t uphold that standard, you risk losing members. This leads to cancelled memberships and a poor reputation. 

Effective gym maintenance procedures should support:

  • Member and staff safety by reducing injury risk and liability exposure
  • High hygiene levels to influence how professional and trustworthy your gym is
  • Equipment reliability to prevent breakdowns and member frustration

Essentially, the more often you look after your equipment, the more likely you are to retain your members and prolong the life of your assets.

What areas of commercial gyms need maintenance?

The maintenance you should follow in your commercial gym will depend on the types of equipment you have.  

Cardio

Cardio machines experience constant movement, heat, and sweat. From a lot of people. When checking treadmills, bikes, and HYROX-related equipment, maintenance procedures should include:

  • Inspecting for loose or damaged parts
  • Removing dust, dirt and sweat buildup (especially vents and handles)
  • Lubricating belts and moving joints to the manufacturer’s recommendations
  • Checking power cords, plugs, and electrical components
  • Listening for unusual noises to identify other issues

Plate-loaded cable machines

Weight machines rely heavily on a system of cables, pulleys, and fasteners to function properly. And when there is often only one type of machine, they see a lot of use. Maintenance should focus on:

  • Inspecting cables for fraying or splitting
  • Lubricating pulleys and guide rods
  • Tightening bolts and structural fasteners
  • Addressing squeaks or uneven resistance before problems develop

Free weights and storage

Dumbbells, kettlebells, and barbells may be durable, but they’re not indestructible. Especially when they’re dropped, rolled, and knocked together all day, every day. Routine checks should include:

  • Inspecting for cracks, chips, and bends 
  • Removing sweat and oil buildup from handles and grip patterns
  • Identifying early signs of rust or coating wear
  • Ensuring storage racks are stable and correctly loaded

Flooring, mats and turf

Your commercial gym flooring plays a major role in both safety and hygiene. If your footfall increases in certain periods of the year, it’s important you monitor the condition of your floors and turf, especially as these can be a significant first impression for new members. Best practices include:

  • Regular cleaning to remove sweat, chalk, and dirt
  • Disinfecting high-contact areas
  • Inspecting for holes, lifting edges, excessive wear or compression
  • Addressing damage early to prevent trip hazards or injury

A commercial gym cleaning and maintenance schedule

Maintenance is only effective if it’s understood and logged. If you’re a commercial gym owner or work at a gym, use the following schedule and tips to keep equipment lasting and members safe and healthy.

Daily

Weekly

Monthly

Quarterly and Annually

Wipe down equipment if visibly dirty.

 

Check for obvious damage or safety issues. 

 

Re-rack weights correctly and with care.

 

Keep walkways and storage areas clear. 

 

Restock disinfectant wipes, paper towels and spray for member use.  

Clean all cardio and strength machines thoroughly.

 

Clean free weights and accessories, storing them properly.

 

Test resistance, cables, and moving parts.

 

Check the condition of smaller accessories, like bands, handles, and attachments. 

Tighten bolts and fasteners.

 

Inspect belts, cables, and pulleys. 

 

Check electronic displays and controls.

 

Deep clean floors, mats, and turf.

Schedule professional servicing where required. 

 

Replace worn pads and fabrics.

 

Review equipment condition and replacement timelines. 

 

Check insurance and warranty requirements are being met.

You should also:

  • Keep simple maintenance logs and cleaning sheets for inspections and servicing.
  • Train staff or colleagues to spot early warning signs of equipment failing.
  • Follow manufacturer guidelines for cleaning products and repair procedures.

You may need evidence of maintenance records and cleaning products used for warranty claims and insurance issues. But hopefully, if you’ve cared for your equipment properly, you’ll have no complications. 

How does gym design influence equipment maintenance?

Gym equipment maintenance starts when you’re designing your gym. When you carefully consider equipment placement and cleaning stations for your members, you’re already one step ahead of your competitors with smart gym design.

Using an expert gym design and installation service means you:

  • Improve access for cleaning and inspections from your staff.
  • Reduce sweat buildup and humidity through better airflow and spacing.
  • Protect flooring by directing heavy equipment to usable zones, as well as installing the right flooring and turf in the first place.
  • Minimise damage with appropriate storage placement (no broken mirrors here).

Having a well-designed layout significantly reduces maintenance time and extends the lifespan of your equipment because you’re able to assess and maintain the functions and quality of it in an optimised space, spotting any issues before anything becomes unusable. 

Looking for professional help to maintain your equipment?

It’s not uncommon for equipment maintenance to slip down the priority list in commercial gyms, especially when they’re busy. But missed checks can quickly turn into safety risks and machines becoming unusable.

If you want to ensure your maintenance is carried out on schedule, logged properly, and aligned with manufacturer requirements, consider partnering with a professional servicing provider like Wolverson Fitness to help keep your gym functioning as it should.

Our expert technicians focus on regular check-ups, repairs, and replacements, so you can focus on creating the best workout experience for your clients. Speak to the team today on 01922 618780 or drop us a message to build a custom plan for your gym equipment maintenance.